DeVillbiss Air Power Company SP-100-F Troubleshooting Guide

General Operation andParts Instructions forGasoline CompressorOutfitsMODEL NO.DACE-7161-2ENGINE HORSE POWERCOMPRESSOR BORECOMPRESSOR STROKEAIR TANK CA

AIR FLOWMAIN DISTRIBUTION AIR LINESSLOPE PIPE IN DIRECTIONOF AIR FLOW.WATER CONDENSATE FLOWSALONG So'PrOM OF PIPE TODRAIN LEGS, PREVENTING ITFROM

OPERATIONOperator ControlsThe unloader valve for the operation of the gasolinecompressor outfit is located between the compressorpump and gasoline eng

Over-pressurization of the air tankmay cause tank rupture or explosion.The air tank is protected from over-pressurization by a safety valve. Donot eli

3. Periodicallycheckthe compressoroutfitduringthe firstfew days of operation to make surethe compressor outfit isrunningsmoothlyandallcontrolsare oper

c. Check for excessive vibration and noise.Correct any defects found.d. Check for oilleaks. Correct any leaksfound.SHUT DOWN PROCEDURESTo stopthe engi

WEEKLY1. Clean and inspect the compressor airintake filter; replace if necessary.2. Inspect condition of drive belt; replace ifnecessary.3. Clean outs

CHECKING AND CHANGING AIRINTAKE FILTERNOTEKeep the air filter clean at all times. Donot operate compressor outfit whenthe filters are removed.The cond

DRIVE BELT DOWNWARD FORCECOMPRESSORFLYWHEELFigure 8. Checking Belt Tension4,5..7.8.Holdthe belttension untilthe engine mount-ing hardwarecan betighten

REPLACING DRIVE BELT(cont'd) 6. Reinstall the drive belt. Make sure the beltis centered onthe engine pulleyandflywheel.5. Slide the engine back i

6. Reinstallthecheckvalve.DONOTOVER-TIGHTEN.SERVICINGINTAKEANDEXHAUSTVALVESTheintakeandexhaustvalvesaswellasthevalveplatesandcylinderheadwill,overaper

TABLE OF CONTENTSPage No.SAFETY PRECAUTIONS ... 3-5GENERAL INFORMATION

TROUBLESHOOTING GUIDEPerforming service checks or repairs may expose moving parts, or compressed air sources.Personal injuries may occur. Prior to att

TROUBLESHOOTING CHART (Continued)PROBLEM CORRECTIONRoughOperation of GasolineEngine. (Consult the "GasolineEngineOwners Manual"forManufactur

TROUBLESHOOTING CHART (Continued)PROBLEMAir leaks (cont)CAUSEAir leakin safetyvalve,Low Discharge PressureKnockingDefective checkvalve.(Unloader vaive

TROUBLESHOOTING CHART (Continued)PROBLEM CAUSEKnocking(cont'd) Flywheelloose.Excessive Oil ConsumptionCompressorOver heatingLoose belt.Restricted

TROUBLESHOOTING CHART (Continued)CAUSERestrictedair intake.PROBLEMCompressorOverheating (Cent)Improperlevel and/orgrade of oilused.Excessive BeltWearR

COMPRESSOR/PUMP DIAGRAMANDPARTS LISTPAGE 25

Air Compressor DiagramDetail AT_QUE TO1 _2 F_÷I.B.3121222324 26 272538534331218PAGE 26

Parts ListKEYNO.1*23456781112131418192122232425262728293O31323334353638pART NUMBERSSF-3121 -ZNSSP-7824AC-0606-1SSP-6461SSP-1144ABP-4592SSF-3159CAC-101

Compressor Pump Diagram2V681011PAGE 28

Parts ListKEYNO. PARTS NUMBER DESCRIPTION1 ABP-8226501 Hardware Kit2 ABP-5961405 Head3 ABP-5940055 Valve Plate Kit4 ABP-5950057 Gasket Kit5 ABP-528110

SAFETY GUIDELINES - DEFINITIONSThis manual contains information that is important for you to know and understand. This information relates to protecti

LIMITED WARRANTYONE YEAR FROM DATE OF PURCHASEAll merchandise manufactured by DeVllbiss Air Power Company/ExCell Manufacturing is warranted to be free

Service NotesPAGE 31

GENERAL OPERATION AND PARTSFOR GASOLINE COMPRESSOROUTFITSMODEL NO.DACE-7161-2Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtainthe loc

HAZARDRISK OF BURSTING(cont'd)RISK FROMFLYING OBJECTSIRISK TO BREATHINGWHAT CAN HAPPEN HOW TO PREVENT ITAIR TANK3. UNAUTHORIZED MODIFICATIONS TOT

HAZARDRISK FROMMOVING PARTSiRISK OF BURNSWHAT CAN HAPPEN HOW TO PREVENT ITTHE ENGINE CAN START ACCIDENTALLYIF THE FLYWHEEL IS TURNED BY HAND ORMOVED B

GENERAL INFORMATIONYou have pumhaeed a complete compressoroutfit con-sistingof an air compressor, ASME approved airtank,gasoline engine, and associate

GasEnginePumpAir IntakeEngine Oil FilterDipstick BeltGuardFuel Two-StageTank PumpEngine AirFilterEngine OilDrain(Not Shown)ThrottleControlPump OilFill

INSTALLATIONPRE-INSTALLATION INSPECTIONNOTEEach air compressor outfit is care-fully checked before shipment. Withimproper handling, damage mayresult i

NOTEWhere a remote air intake is used, enlargethe side of the air intake piping by one pipesize for each t0 feet of length.Stationary outfits must be