DeVillbiss Air Power Company SP-100-F Troubleshooting Guide Page 9

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NOTE
Where a remote air intake is used, enlarge
the side of the air intake piping by one pipe
size for each t0 feet of length.
Stationary outfits must be bolted or lagged to the floor
to prevent movement. When lagging down, leave a mini-
mum of 1/8 inch between the bolt and support feet.
The use of vibration pads at each support foot is re-
quired to eliminate the possibility of tank rupture.
The flywheel sideof the outfitshouldbe placed toward
the wall and protected with a totally enclosed belt
guard. In no case should the flywheel be closer than
12 to 18 inches from the wall or other obstruction that
will interferewith the flow of air through the fan blade
flywheel. See Table 1for recommended distances. The
area should allow space on all sides for air circulation
and for ease of normal maintenance.
The compressor outfit must not be op-
erated in any confined area where
heat from the outfit can not readily es-
cape. Damage to the outfit may result.
The compressor crankcase and head are designed
with fins which allow for proper cooling. Clean or blow
offthe fins and any other parts of the compressor out-
fit that collect dust or dirt. A clean compressor runs
cooler and provides longer service. Do not place rags,
containers, or other matedal in or against the belt guard
which will obstruct ventilation openings necessary for
proper compressor operating temperatures.
Pipe thread sealant must be used onall threads, and
alljoints are to be made up tight,since smallleaks in
the pipingsystemare the largestsinglecause of high
operatingcosts.
All piping should be slopedto an accessible drain
pointand alloutlets should be takenfrom the top of
the main distributionair line so thatmoisturecannot
enter the outlet.
The main distribution air line should notbe smaller
than the compressorair dischargevalve outlet.A
smaller linewill restrictthe flow of air. For longair
lines,refer to Table 2, Pipe Sizes for Compressed
Air Lines,for recommended pipesizes. It is recom-
mended that a flexible couplingbe installedbetween
the air dischargevalve outlet and mainairdistribu-
tion lineto allowfor vibration.
To remove entrained dirt, oil andwater, installsepara-
tor in the main distribution line, a sufficientdistance
from the compressor.This will allowthe air to cool to
room temperature before passing through the separa-
tor.
Additional separatorsorfilter may be useddepend-
ing on the application.
NOTE
For underground installation, bury air
lines below the frost line and avoid
pockets where condensation can
gather and freeze. Apply pressure be-
fore underground lines are covered
to make sure all pipe joints are free
from leaks.
AIR LINE PIPING
(STATIONARY COMPRESSOR OUTFITS)
Table 2 Pipe Sizes for Compressed Air Lines
The use of plastic pipe, soldered joint,
or failure to insure system capability
of flex joints and flexible hose can
result in mechanical failure, property
damage, and serious injury.
Plastic or PVC pipe is not designed for
usewith compressed air. Regardless
of its indicated pressure rating, plastic
pipe can burst from air pressure. Use
only metal pipe for air distribution lines.
A typical compressedairdistribution systemasshown
in Figu re 4, page 10 should be of sufficientpipe size
to keep the pressure drop between the supply and
point of use to a minimum. All pipes and fittings used
must be certifiedsafefor the pressures involved.
AIR LENGTH OF PIPE LINES IN FEET
cfm 25 50 75 100 150 200 250 300
1-5 1/2 1/2 1/2 1/2 1/2 1/2 1/2 142
10 1/2 1/2 1/2 1/2 1/2 1/2 1/2 142
15 1/2 3/4 3/4 3/4 3/4 3/4 3/4 3/4
20 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
25 3/4 3/4 3/4 3/4 1 1 1 1
30 3/4 3/4 3/4 1 1 1 1 1
35 3/4 3/4 1 1 1 1 1 1
40 3/4 1 1 1 1 1 1
50 1 1 1 1 1 1 1 1
60-70 1 1 1 1 1-1A 1-1/ 1-1A 1-_A
80-100 1-IA 1-I/_ I-I,_I-1/_I-Ih 1-Y.,1-V21-I/2
Pipe sizes are in inches
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