Devillbiss-air-power-company 38301-9615 User Manual
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DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615
MG2-OFTANK-4A REV. 9/23/99
SAFETY GUIDELINES ...................................................... 1
WARRANTY STATEMENT .............................................. 2
WARNING CHART ........................................................ 3-4
GLOSSARY ........................................................................ 5
DUTY CYCLE ..................................................................... 5
GENERAL INFORMATION .............................................. 5
ON-RECEIPT INSPECTION ............................................. 5
DESCRIPTION OF OPERATION ..................................... 6
ASSEMBLY (PORTABLE UNITS) .................................... 6
Items Needed for Assembly .......................................... 6
Installing Wheels, Handles
Rubber Foot Strip .......................................................... 6
INSTALLATION AND BREAK-IN
PROCEDURES ............................................................... 7-8
Location of Air Compressor .......................................... 7
Air Compressor Anchoring Methods
(Stationary Units) .................................................... 7
Lubrication and Oil ....................................................... 7
Extension Cords .......................................................... 7
Voltage and Current Protection .................................... 7
Piping .......................................................................... 7
Grounding Instructions ................................................ 8
Additional Regulators & Controls ................................. 8
Break-in Procedures ................................................... 8
OPERATING PROCEDURES ...................................... 8-9
Daily Start-up Checklist ............................................... 8
MAINTENANCE ............................................................... 9
Air Filter - Inspection and Replacement ....................... 9
Safety Valve - Inspection ............................................. 9
External Brass Check Valve Replacement .................. 9
Motor ........................................................................... 9
Motor Replacement - Wiring Diagram .......................... 9
STORAGE ...................................................................... 10
TROUBLESHOOTING GUIDE ................................. 10-11
SERVICE NOTES ............................................ Back Cover
TABLE OF CONTENTS
SAFETY GUIDELINES - DEFINITIONS
Information for preventing damage to
equipment.
This manual contains information
that is important for you to know and
understand. This information relates
to protecting YOUR SAFETY and
PREVENTING EQUIPMENT
PROBLEMS. To help you recog-
nize this information, we use the
symbols to the right. Please read
the manual and pay attention to these
sections.
URGENT SAFETY INFORMATION - A HAZARD
THAT WILL CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
Information that you should pay special
attention to.
IMPORTANT SAFETY INFORMATION - A HAZARD
THAT MIGHT CAUSE SERIOUS INJURY OR LOSS
OF LIFE.
Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtain the location of the nearest Authorized
Service Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
• Model number of your compressor
• Part number and description of the item you wish to purchase
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
GENERAL MANUAL FOR
PERMANENTLY LUBRICATED
PORTABLE/STATIONARY AIR COMPRESSOR
- PERMANENTLY LUBRICATED 1
- LIMITED WARRANTY 2
- THIS WARRANTY DOES NOT COVER: 2
- IMPORTANT SAFETY INSTRUCTIONS 3
- WHAT CAN HAPPEN 4
- HOW TO PREVENT IT 4
- GENERAL INFORMATION 5
- ON-RECEIPT INSPECTION 5
- GLOSSARY 5
- DUTY CYCLE 5
- DESCRIPTION OF OPERATION 6
- ASSEMBLY (Portable Only) 6
- OPERATING PROCEDURES 8
- MAINTENANCE 9
- TROUBLESHOOTING GUIDE 10
Summary of Contents
Page 1 - PERMANENTLY LUBRICATED
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615MG2-OFTANK-4A REV. 9/23/99SAFETY GUIDELINES ...
Page 2 - THIS WARRANTY DOES NOT COVER:
10 — ENGPROBLEMCAUSEMove the pressure switch lever to the “OFF” position.If the outfit doesn’t shut off, unplug. If the electricalcontacts are welded
Page 3 - IMPORTANT SAFETY INSTRUCTIONS
11 — ENGPROBLEMCAUSECORRECTIONProlonged excessive use of air.Compressor is not large enough forair requirement.Restricted air intake filter.Hole in ho
Page 4 - HOW TO PREVENT IT
DeVilbiss Air Power Company • 213 Industrial Drive • Jackson, TN 38301-9615GENERAL MANUAL FORPERMANENTLY LUBRICATEDPORTABLE/STATIONARY AIR COMP
Page 5 - DUTY CYCLE
2 — ENGLIMITED WARRANTYONE YEAR FROM DATE OF PURCHASEAll merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to
Page 6 - ASSEMBLY (Portable Only)
3 — ENGRISK OF BURSTINGRISK OFEXPLOSION OR FIRERISK OFELECTRICAL SHOCKAIR TANKTHE FOLLOWING CONDITIONS COULDLEAD TO A WEAKENING OF THE TANK, ANDRESULT
Page 7
4 — ENGHAZARDRISK OF ELECTRICALSHOCK (cont’d)RISK FROMFLYING OBJECTSRISK TO BREATHINGRISK OF FALLINGRISK FROMMOVING PARTSRISK OF BURNSWHAT CAN HAPPENR
Page 8 - OPERATING PROCEDURES
5 — ENGDAMAGE: Each air compressor outfit is carefully tested andchecked before shipment. With improper handling, damagemay result in transit and cau
Page 9 - MAINTENANCE
6 — ENGDrain Valve: The drain valve is located at the base of the airtank and is used to drain condensation at the end of each use.Motor Thermal Overl
Page 10 - TROUBLESHOOTING GUIDE
7 — ENGLocation of the Air CompressorLocate the air compressor in a clean, dry and well ventilatedarea. The air filter must be kept clear of obstructi
Page 11
8 — ENGAdditional Regulators and ControlsSince the air tank pressure is usually greater than that which isneeded, a separate regulator is usually empl
Page 12
9 — ENGWATER WILL CONDENSE IN THE AIR TANK. IF NOTDRAINED, WATER WILL CORRODE AND WEAKENTHE AIR TANK CAUSING A RISK OF AIR TANK RUP-TURE.11. After th
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